MOUNT
GILEAD, Ohio, U.S.A., June 23, 2003 – The
world’s first rotating, moveable platen on an injection
molding machine will be featured during the NPE Show at the HPM
Division booth (North 5507) of Taylor’s Industrial Services.
“While
there are other techniques for insert molding applications,
no other machine uses a rotating, moveable
platen like what HPM Division has developed for the Freedom Series,” said
Gerry Sposato, director of sales and marketing. “The Freedom
Rotator, with a global patent pending, offers many benefits for
insert molding, multi-color, co-injection and other applications.
These include the potential to shorten cycle time by 30-35 percent
and improve productivity by up to 133 percent. The Rotator also
eliminates safety and ergonomic concerns because there is no
need to reach into the clamp, and gives five access points to
the mold.”
Unlike
traditional injection molding machines, the Freedom Rotator’s
moveable platen sits on a hydraulic-driven bearing system that
allows it to rotate 180 degrees.
“While multiple rotating dies are not uncommon,
what makes the Rotator unique is that the moving platen rotates
on its center,” explained Ken Eichhorn, director of engineering
for HPM Division. “This allows the platen’s back
side to be available so the cured part can be removed by a robot,
and films and inserts be inserted into the die while another
part is being molded.”
HPM Division developed the Rotator option for the
Freedom Series in conjunction with an automotive customer molding
bumper fascia. During NPE, HPM Division is demonstrating the
rotator option, which is now available, on a Freedom Rotator
1100-WP.
Sposato
said he expects much of the early demand for the Freedom Rotator
to come for the larger tonnage sizes. “The
percentage for savings is the same for all Freedom sizes. However,
customers will see more of an impact in cycle time reduction
and production savings with the larger sizes,” Sposato
said.
“ We see a lot of potential for the Freedom
Rotator because there are a lot of automotive applications for
insert and two-material molding,” Sposato added. “However,
we have received a lot of interest from housewares, appliance
and other non-automotive customers. Once they saw the benefits
of the Freedom Rotator, they started coming up with their own
applications and benefits, such as in color overlay uses.”
The Freedom
Series is a hydromechanical series – now
with an electric screw drive option – in 360 to 5000 US
tons, and shot sizes from 14 to 1372 ounces. Its two-platen design
gives it a smaller footprint by up to 40 percent (compared to
traditional three-platen machines). The Freedom Series also features:
- the only retractable tie bar system available in North America
for easy, automated mold changes;
- improved longevity with fewer leaks;
- able to adapt to various injection technologies, including
gas-assist, silicone rubber, foam injection, etc.; and
- Siemens PC-based
TC03 control – a global exclusive
for Taylor’s HPM Division – is standard on all
Freedom machines.
Taylor’s Industrial Services LLC is a leader in manufacturing,
heavy-duty hauling, aviation and property management. Its HPM
Division manufactures and supplies extrusion systems, injection
molding machines and die casting equipment from headquarters
in Mount Gilead, Ohio, U.S.A. Founded in 1877, HPM has a proven
history in quality, service and innovation. HPM offers equipment
remanufacturing, and aftermarket parts and services through Taylor’s
Support Services (TSS). |